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Tier Zero™ – the Development Print E-mail  
01/20/2005

Yesterday’s Supply Chain:
 

 


The Supplier City Concept
 

 

Drawbacks:

  

Duplicate Management

  

Multiple Union environments

  

Complex and duplicated systems

  

Multiple Quality interfaces with OEM Plant

  

Higher logistics costs (multiple drops, container sortation & return)

  

Forces Tier Ones to:

   

• Locate plants where they don’t want to

   

• Perform non-core functions

   

• Drive cost into the supply chain


Supplier City       Lowest Total Supply Chain Cost

 


The Tier Zero™ Concept
 

 

New Direction:  Modular Assembly

  

TDS Tier Zero™ brings more components into Assembly Plants in the form of large modules

  

TDS Tier Zero™ includes concepts to bring the Assembly Plant on that path and to allow the plant all of the benefits leading up to a total modular build

  

In the future modules can be prepared for final assembly, sequenced and delivered to the Assembly Plant through the Tier Zero™ plants or by Modular Assemblers who want to come on site

 
Commodity Summary

Sub-Assembly (includes Sequencing):

Engine Cradles      Headliners      Instrument Panels
Exhaust Systems      Struts      Front Fascias and Bumpers
Engine Dress       Radiators      Steering Columns
Clutch and Brake      Rear Axles      Accelerator/Brake Modules
Rolling Chassis      Steering Gear      Rear Suspensions
Center ConsoleDoor PadsCable Looms


Kitting:

Interior Moldings      IP Kits     Body Metal
Trunk Kit      Console Kits     


Sequencing (Pick and Pack):

Door Pads      Headliners      Trim Moldings
Carpets      Fuel Tanks      Wiring Harnesses
Mirrors      Wheels / Tires      Rolling Chassis and Drive Components


Continue to next page:  Tier Zero™ Summary